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Engine start-stop technology – Major Wear Issues

Engine start-stop technology can increase bearing wear

Use only the best quality oil in these engines as the crankshaft needs to float. Even the “so called synthetics” don’t dampen the metal to metal issues mentioned below nearly as well as AMSOIL and you can tell due to the reduction in vibration or more consistent oil pressure as you rack up miles.

Yet another reason to upgrade to AMSOIL synthetic motor oil.

Matt Erickson | DIRECTOR, TECHNICAL PRODUCT MANAGEMENT

Nearly every technology shaping the auto industry can be traced to one goal: increased fuel economy. Engine start-stop technology is one more tool automakers have in their arsenals to ensure today’s vehicles meet tomorrow’s tightening fuel-economy regulations.

In principle, start-stop technology is simple: the engine automatically shuts off while you’re idling and restarts when you take your foot off the brake. This reduces fuel wasted while idling. Automakers introduced different startstop systems in the late ‘70s and early ‘80s; however, drivers found them awkward and unworthy of the higher vehicle price. Today’s start-stop systems are less obtrusive and are available on vehicle models from most automakers.

Should be called Metal to Metal Contact Engine

That’s not to say they’re without detractors. In fact, some automakers have installed off switches that allow motorists to disable the feature in response to negative driver feedback. But, despite their pitfalls, they’re likely not going anywhere. Consider these statistics:

  • According to bearing manufacturer MAHLE*, U.S. vehicles burned 3.9 billion gallons of gasoline while idling in 2017.
  • Buick* reports that engines with start-stop technology increase fuel economy 4-5 percent using the EPA test cycle.

Automakers leap for joy over minuscule fuel-economy gains, so you can bet they’re going to stick with anything that may provide a 4-5 percent boost.

So, what does that have to do with motor oil?

Maybe you’re aware that most engine wear occurs during cold starts. Well, engine wear occurs during warm starts, too, like every time an engine equipped with start-stop technology restarts.

We have to get technical to understand why.

The crankshaft spins thousands of times per minute in a running engine. As it spins, oil flows through tiny openings in the crankshaft journals and fills the spaces between the journals and main bearings. The crankshaft literally floats on an oil film and doesn’t contact the bearings. We call this scenario hydrodynamic lubrication. In this regime, the bearings suffer little wear and last a long time.

Run of the mill oils (95% on the shelf) are not going to provide protection with this condition

Stopping the engine, however, reduces oil film thickness. The crankshaft settles onto the bearing surfaces rather than floats over them. The oil film thickness shrinks to about the same thickness as the surface roughness of the crankshaft. This is called boundary lubrication. Starting the engine allows the microscopic peaks on the metal surfaces to contact and cause wear until the oil film has been reestablished and the crankshaft is once again floating over the bearings. This is where the oil’s additives play a huge role in protection.

Granted, only minimal wear may occur each time the engine is started. It’s not a big concern in a properly maintained traditional engine using a good oil. But what if you greatly increase engine startstop cycles?

Consider another statistic from MAHLE:

  • Start-stop cycles in equipped engines may triple over the engine’s lifetime compared to traditional engines.

That means three times more engine starts, three times more instances of boundary lubrication and three times more exposure to increased bearing wear.

Bearing wear can snowball out of control, too. Metal particles can break off and populate the oil. The bearing surface becomes rougher, encouraging adhesive wear in which peaks on metal surfaces grab and tear the mating surfaces. Eventually the crank journal and bearing can weld together, ruining the bearing.

This all points to a simple directive: make sure your customers with engines using start-stop technology are using AMSOIL synthetic motor oil to guard against bearing wear. Oil film thickness shrinks when engines start from a dead stop, placing even more importance on oil additives to maintain protection. Since engines equipped with start-stop technology spend so much more time under boundary lubrication, it’s vital to use an oil with superior film strength and additive quality. AMSOIL Signature Series Synthetic Motor Oil delivers. It provides 75% more engine protection against horsepower loss and wear** to help protect today’s advanced engines.

This is especially needed in vehicles calling for 0W-20, 5W-20 and 0W-16.

Amsoil Diesel Fuel Additives Best Choice For Increased Fuel Lubricity

Our Diesel Fuel Additives Will Save Your Fuel System and Add Performance

Diesel fuel additives are the most overlooked motor maintenance item next to motor oil. An essential product that must be added to every tank. Many diesel drivers mistakenly think a fuel lubricant is okay every other tank.

New diesel owners are not being told this critical information from the dealership. 

Adequate diesel fuel lubricity is essential for protecting the highly engineered components in modern diesel engines, particularly high-pressure common-rail (HPCR) engines, which are subject to increased wear and deposits that interfere with an optimum spray pattern, reducing power and fuel economy. Many diesel owners add two-stroke oil to their fuel for added lubricity. AMSOIL delivers a better solution that provides additional benefits.

Amsoils diesel fuel additive selection

ULSD Provides Less Lubricity

Diesel fuel has traditionally had high lubrication properties, but the desulfurization process that allows fuel to meet modern ultra-low-sulfur diesel (ULSD) requirements also strips it of organic compounds responsible for lubrication. Although the ASTM D975 standard for diesel fuel provides a minimum level of lubricity, it’s not as much as the Engine Manufacturers Association (EMA) has called for.

To meet government mandates for reduced emissions, nearly all diesel fuel sold in North America is ULSD, which contains a maximum of just 15 ppm sulfur, compared to traditional diesel fuel that contained up to 5,000 ppm prior to EPA regulations taking effect in 2006. ULSD is also compatible with modern exhaust treatment devices, such as diesel particulate filters (DPF), that also help reduce emissions.

The Two Stroke Oil Remedy

Because lost fuel lubricity and the expenses associated with fuel-pump and injector replacements are serious concerns among diesel enthusiasts, some have adopted the practice of adding a little two stroke or 2 cycle oil to the fuel to replenish the lost lubricating properties. While this is generally a safe practice, it’s not recommended. Because all two-stroke oils are different, it’s a guessing game regarding how much oil is required to achieve a lubricity benefit. Using too little may not provide any benefit, while using too much may violate EPA laws regarding ash content.

The Superior Remedy: AMSOIL Diesel Fuel Additives

The best way to increase fuel lubricity is to use a fuel additive designed specifically for this purpose, like AMSOIL Diesel Injector Clean (ADF – Our best seller), Diesel All-In-One or Diesel Injector Clean + Cetane Boost. These additives also provide specific additional benefits designed to keep diesel engines operating at top performance. Some say they can hear the difference. Omaha is starting to discover the AMSOIL difference now! We are keeping more and more cases so buy your months supply. We keep loads in inventory.

Lubricity Test

The ASTM D6079 High Frequency Reciprocating Rig (HFRR) lubricity test simulates wear in high-shear conditions, measuring fuel lubricity by rubbing a steel ball on a plate in a bath of fuel and measuring the wear scar. Independent testing reveals Diesel Injector Clean provides superior fuel lubricity over untreated fuel and fuel treated with two-stroke oil.

  • Better lubricity
  • Clean fuel system
  • Avoid EPA violations

August 2019 amsoil dealer magazine

We have plenty of supply here in Sioux Falls. Stan Houston’s and at our Tea Exit location by Marlins.

Diesel Fuel Injector Problems: An Easy Solution

Diesel Owners Need to be Fuel (Injector) Experts

It feels like forever ago, but it’s only been 13 years since the U.S. Environmental Protection Agency (EPA) mandated reduced sulfur content in diesel fuel, in 2006.

Boy, were people angry. They knew sulfur helped protect their fuel pump and injectors from failure. Change is scary, and the thought of replacing expensive components even more so.

Diesel fuel injector problems more pronounced today

Fast-forward to today. I rarely hear anyone talking about this. But the problem is even more prevalent now than it was then. Modern diesels demand even more from the fuel pump and injectors than before, increasing the potential for failure. So, why aren’t people still up in arms?

My hunch is they have accepted the new reality. Or, they just don’t know what they don’t know when they buy a new truck today.

Today’s ultra-low-sulfur diesel fuel (ULSD) provides significantly reduced lubricity – a critical property in controlling fuel-pump and injector wear.

ULSD provides insufficient lubricity

While diesel fuel has traditionally had high lubrication properties, the de-sulfurization process that’s used to strip the diesel fuel of the sulfur content to meet ULSD requirements also strips the fuel of some of its organic compounds responsible for lubrication.

The ASTM D975 diesel-fuel standard mandates a minimum lubricity level. However, the Engine Manufacturers Association (EMA) wants the standard to provide for increased lubricity. But, while the EMA claims there’s a problem, it doesn’t carry enough clout to change the specification.

Since 2006, ULSD has accounted for nearly all diesel available in North America. Why? Because the EPA mandated reduced sulfur to curb harmful emissions.

ULSD now contains a maximum of just 15 ppm sulfur, compared to fuel that had up to 5,000 ppm sulfur prior to EPA regulations.

Waxes in diesel fuel lubricate the fuel pump and injectors, helping fight wear. Without them, the highly engineered components in modern diesels, particularly high-pressure common-rail (HPCR) engines, can wear out and cost thousands in repairs.

Today’s highly engineered diesel fuel injectors can suffer from even minimal deposits.

Diesel injector deposits kill performance

They can also develop deposits that interfere with an optimum spray pattern, reducing power and fuel economy.

The editors of Diesel Power Magazine covered the ULSD problem in the April and May 2019 issues.

As reported, the Bosch CP4.2 fuel pump that comes stock on 2011-2016 Duramax engines has led to thousands of catastrophic failures. It has culminated in class-action lawsuits in Texas and California against BoschGM, Ford and other vehicle manufacturers on behalf of individual diesel owners whose vehicles use that pump.

Diesel fuel pump failure costs big bucks

When the CP4.2 fuel pump fails, it instantly contaminates the entire fuel system with metal particulates, costing $8,000 to $12,000 in repairs. The magazine reiterates what AMSOIL has been saying for years:

“The way to be proactive in protecting a CP4.2 equipped diesel from an early demise is being diligent about using fuel additives that add lubricity with every fill-up.”

Diesel Power Magazine

The CP4.2 pump is said to fail because of two reasons:

1) It’s designed with about 20 percent reduced flow volume than the previous generation pump, requiring it to work even harder.

2) ULSD isn’t providing enough lubricity.

 

Our testing of base fuels across the U.S. confirms the second point.

ASTM D975 requires diesel fuel to limit the wear scar in lubricity testing to 520 microns. The EMA, meanwhile, sets its own, stricter requirement of 460 microns.

As the chart shows, many of the fuels (blue bars) failed to limit wear to 520 microns. And none of them met the EMA’s 460-micron limit.

Diesel Fuel Additive lubricity Improvement

Fuel treated with AMSOIL Diesel All-In-One performed far better (red bars). It not only met the ASTM D975 standard, it also met stricter EMA lubricity requirement.

Buy AMSOIL Diesel All-in-One

You can find the same technology in AMSOIL Diesel Injector Clean and Diesel Injector Clean + Cetane Boost.

Buy AMSOIL Diesel Injector Clean

Buy AMSOIL Diesel Injector Clean + Cetane Boost

Our diesel additives deliver a healthy boost in lubricity to help lubricate diesel fuel pumps and injectors. The extra lubrication helps prevent wear in fuel pumps and injectors. They’re also great for maximum winter performance, too.

I strongly recommend that all diesel owners use AMSOIL diesel fuel additives with every tank of fuel.