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How Does a Dual-Clutch Transmission (DCT) Work?

The Function of a Dual-Clutch Transmission

Market Technology before it’s ready!

A dual-clutch transmission (DCT) is synonymous with high performance. Compared to a traditional automatic transmission, it delivers…

  • Faster, smoother shifts
  • Increased fuel economy
  • Improved performance
  • Surprise breakdowns (well they’ll solve that soon)

Although the DCT transmission dates to the 1930s, it made its first practical appearance decades later in several 1980s-era race cars.

In 2003, the Volkswagen Golf Mk4 R32 was the first production vehicle to feature the technology.

Today you can find a DCT in a variety of cars, from the relatively tame Hyundai Sonata to the brash, sexy Nissan GT-R.

How a DCT transmission works

DCTs are essentially two manual transmissions working in tandem.

One gear shaft contains the even-numbered gears, and the other contains the odd-numbered gears. While you’re accelerating in first gear, for example, the computer selects second gear on the other gear shaft. When it’s time to up-shift, the clutch that controls the even gears disengages and the clutch that controls the odd gears engages.

Compared to a traditional automatic transmission, gears shift much more quickly and smoothly in a DCT transmission – the perfect complement to a powerful, high-performance engine.

While DCTs are capable of seamless shifts, they can suffer from shudder or lurching at slow speeds.

Transmission fluid with specific frictional properties is required to prevent shudder. DCT fluid must also maintain the proper viscosity to provide protection during the high-heat operation native to high-performance sports sedans and supercars.

100% Synthetic Dual-clutch Transmission Fluid (DTC)

Protect the thrill

AMSOIL 100% Synthetic DCT Fluid is specifically engineered for sophisticated dual-clutch transmissions.

Its superior frictional properties protect against shudder and gear clashing to consistently produce fast, smooth shifts. When you are waiting on the light you need a fluid engineered to solve the “constant slip mode” which is occurring to work as if it had a torque converter. Slight engagement while you are on the brakes requires beyond expectations technology you only can expect from AMSOIL.

AMSOIL Synthetic DCT Fluid’s exceptional durability provides stability in stop-and-go traffic and excels under intense, high-heat conditions. Its built-in oxidation resistance helps prevent sludge formation in vital transmission parts.

Available in our 98th St store. Just behind the Marlins at the Tea exit. Exit 73 Sioux Falls.

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Automatic & Manual Transmission Fluid: What’s the Difference?

Automatic Transmission Fluid & Manual Transmission Fluid: What’s the Difference?

Back in 2006, original equipment manufacturers (OEMs) offered buyers the choice between an automatic and a manual transmission in 47 percent of new cars. Fast forward to 2018, when only 2 percent of vehicles sold had a manual transmission, according to edmunds.com. 

Even with manual transmissions on the endangered species list, questions about automatic vs. manual transmission fluid still arise. Whether you opt for a stick or a slush box, you want to use the correct transmission fluid to maximize its performance and life.

Four responsibilities of a good automatic transmission fluid

The differences between automatic and manual transmission fluid lie in what each fluid must do. You don’t have to be an engineer to know that an automatic transmission is far more complex than a manual. Fittingly, so is the fluid it requires to function properly.

Automatic transmission fluid must perform several functions, including…

1. Act as a hydraulic fluid

Automatic transmissions use pressurized fluid to change gears. In essence, automatic transmission fluid is hydraulic fluid.

When your vehicle’s computer decides its time to shift gears, it sends an electric signal to the appropriate transmission solenoid. The solenoid directs fluid through a complex series of passages in the valve body to engage the correct gear. The fluid squeezes a series of plates together inside a clutch pack to connect the engine to the transmission output shaft and route power to the wheels.

In a properly functioning transmission, this all happens instantly and goes largely unnoticed.

However, fluid that’s too thick (it’s viscosity is too high) can fail to flow quickly for crisp, confident shifts. That’s one reason automatic transmission fluid has a lower viscosity than manual transmission fluid.

Fluid that has accumulated foam can also fail in its role as a hydraulic fluid. The foam bubbles collapse under pressure, causing elongated or inconsistent shifts (not to mention gear wear). For that reason, automatic transmission fluid must contain foam inhibitors.

2. Deliver the correct frictional requirements

As noted, pressurized automatic transmission fluid squeezes the clutch packs together to engage the correct gears. These clutch packs are comprised of bare metal plates and plates coated in friction material. Engagement and disengagement must occur seamlessly to provide the driver with the best driving experience.

The fluid’s frictional properties determine whether this complicated choreography of moving metal and fluid creates crisp shifts or has you scheduling a time to change transmission fluid.

As such, automatic transmission fluid is formulated to provide precise frictional properties not required of manual transmission fluid.

Shop AMSOIL Synthetic Automatic Transmission Fluid

3. Protect gears from wear

Automatic transmissions contain an array of sun, planet and ring gears that require lubrication to protect against wear. The fluid must form a durable fluid film on metal surfaces to prevent metal-to-metal contact and wear.

4. Fight heat

Heat is automatic transmission fluid’s number-one enemy. It chemically breaks down the fluid (known as oxidation). Fluid that has broken down leads to sludge and varnish, which can clog narrow oil passages and contribute to clutch glazing. Soon, your vehicle can begin to shift hard, jerk or hesitate.

Automatic transmissions typically run hotter than manuals, meaning the fluid must provide enhanced protection against heat. That’s one reason some vehicles have automatic transmission fluid coolers.

Shop AMSOIL Synthetic Automatic Transmission Fluid

Three responsibilities of a good manual transmission fluid

Just because they’re less complex doesn’t mean manual transmission lubrication requirements are simple. A good manual transmission fluid must serve several roles, including…

1. Enable smooth shifts

Nothing connects vehicle and driver like a smooth-shifting manual gearbox. Enthusiasts won’t tolerate a transmission fluid that interferes with that link.

Here, we have some cross-over between automatic and manual transmission fluid. But they go about enabling smooth shifts differently based on different component architecture.

Most manual transmissions are equipped with synchronizers. As the name suggests, the synchro equalizes its speed with that of the gear being engaged, allowing a smooth shift. Without it, the gears spinning at different speeds would clash as they try to mate.

The synchronizer unit is comprised of two main components: the sleeve and the blocker or synchronizer ring. When the driver selects, for example, first gear, the sleeve moves to the first gear and locks onto the gear engagement teeth, also known as dogs. Depressing the clutch pedal and selecting second gear results in the sleeve moving the other way and selecting second gear in the same fashion.

Before the sleeve can lock onto the gear, the rotational speed of each must first be synchronized. The friction between the blocker ring and a cone on the face of the gear equalizes their speed, allowing gears to mate without clashing. The entire process happens quickly and goes unnoticed in correctly operating transmissions.

Lubricant viscosity plays a vital role in shift feel.

Viscosity that is too high could prevent shifting until the transmission warms up or result in abnormally high temperatures during operation. Viscosity that is too low could cause the synchronizer and dog gear to engage too quickly, resulting in grinding or hard shifts and abnormal transmission wear.

2. Fight wear

Again, manual transmission fluid must protect against wear, just like an automatic transmission fluid. Manual transmission fluid, as noted earlier, tends to be a higher viscosity than automatic transmission fluid. This helps the fluid develop a thick, durable protective film.

Shop AMSOIL Synthetic Manual Transmission Fluid

3. Protect brass synchronizers

Synchros are usually made of brass, which is softer than other metals. Certain lubricant additives aren’t compatible with brass and can damage the synchros.

The properly formulated manual transmission fluid for your vehicle will protect synchros to ensure they last as designed and promote smooth shifts.

As you may have figured out, automatic transmission fluid can, in some cases, work fine in manual transmissions. Which raises another question…

Will automatic transmission fluid work in a manual transmission?

Yes – provided the original equipment manufacturer recommends it. It’s important to check your owner’s manual to make sure before dumping ATF in your manual transmission.

In fact, some manuals may call for a gear lube or even a motor oil in older units.

I should also point out that continuously variable transmissions (CVT), popping up on more vehicles today due their increased efficiency, take their own fluid. And so do dual-clutch transmissions (DCT), which you’ll find on many sports cars.

Whichever you prefer, AMSOIL formulates a transmission fluid to help maximize transmission performance and life.

Shop AMSOIL Synthetic Transmission Fluid

Sioux Falls's Towing Package – Save your Drivetrain

Don’t worry about the extra weight

Many people overstress their vehicles in the summer, pulling trailers, campers or fifth-wheels with boats, sometimes exceeding their rated towing limits. Severe-service conditions and hot summer temperatures place extreme pressure on transmissions and differentials.

Modern turbo diesel trucks and vehicles with V-10 engines boast more horsepower and torque than their predecessors, subjecting their differentials to increased levels of stress and heat. Gear oils must provide adequate wear protection, while also providing maximum fuel efficiency.

Towing made Easy with the best synthetic

Thermal Runaway

The extreme pressures and temperatures generated by modern vehicles can lead to a serious condition known as thermal runaway. As temperatures in the differential climb upward, gear lubricants lose viscosity and load-carrying capacity. When extreme loads break the lubricant film, metal-to-metal contact occurs, increasing friction and heat. This increased friction and heat, in turn, results in further viscosity loss, which further increases friction and heat. As heat spirals upward, viscosity spirals downward. Thermal runaway is a vicious cycle that leads to irreparable equipment damage and ultimately catastrophic gear and bearing failure.

The AMSOIL “Tow Package”

AMSOIL Severe Gear® Synthetic Gear Lube (SVG, SVT, SVO) and Signature Series Synthetic Automatic Transmission Fluid (ATF, ATL) provide maximum protection in demanding environments such as towing, hauling and commercial use, providing increased lubricant film protection and reduced wear at elevated temperatures.

Field Proven

Signature Series Synthetic Fuel-Efficient ATF was submitted for a field trial at an independent test facility to prove its ability to protect transmissions in the severe, high-heat environment generated in real-world towing scenarios.

A loaded trailer was towed on real highways and city streets throughout the trial. Signature Series ATF handled the punishment with ease. Throughout 115,000 miles in severe service – nearly 4x the manufacturer recommended severe-service drain interval – Signature Series ATF delivered outstanding protection for gears and clutches and maintained smooth shifts.

Severe Gear Synthetic Gear Lube (SVG, SVT, SVO)

  • Controls thermal runaway
  • Features superior film strength
  • Provides rust and corrosion protection
  • Helps reduce operating temperatures

Signature Series Synthetic Automatic Transmission Fluid (ATF, ATL)

  • Specifically formulated for severe-service towing and heavy hauling
  • Delivers reserve protection against extreme heat
  • Maintains cold-temperature fluidity
  • Superior friction durability for smooth, reliable shifts

Portland Longshoreman

On a side note Sioux Falls drivers will want to know, Lubes & Greases magazine years ago published an article about how over 100 pieces of equipment were having transmission failures in the Portland Longshoreman fleet. In particular were the Allison equipped trucks and they tried several transmission fluids and additives to see if they could improve the transmission life-span and a common downtime issue of failures under warranty. As written in the article, AMSOIL was the last one on the list (Automatic Transmission fluid – Signature Series) and since using they haven’t had a single failure since!

Be sure to ask for our Las Vegas Taxi Cab Endurance Study on the Automatic Transmission Fluids. It will amaze you or just try AMSOIL in your vehicles and start reducing downtime and save on fuel now.  If you are making payments on that truck or don’t want to have to buy the next years technology surprise, AMSOIL earns customers directly because of this knowledge of preserving the life of your drive train beyond typical ownership. And that can mean significant money saved.

Differential Stress – No Metal to Metal contact any longer!

The Severe gear in RV’s and Fifth wheel hauling trucks is known for actually netting more miles per hour on mountain roads. One customer of fame (Bobby Unser) quoted, “I switched to the Severe Gear 75W-90 and I could actually get about 7 more miles per hour out of the RV in the mountain road to our house than previously achieved.”

This is what you should expect with AMSOIL products and why our products sell!

AMSOIL Dealer
Synthetic Warehouse

4610 W. 12th St
Sioux Falls, SD 57107
402-933-3902