Why You Should Be Wary About Using Break In Oil in Powersports Equipment

John Baker|Sep 25, 2017 1:32 PM

Marco Navarro asks on our Facebook page about break in oil, with attention paid to powersports engines. (Break in oil importance, drain interval on it, and applications. To include motorcycles and ATVs since life of engine is shorter and rebuilding occurs more often.)
Thanks for the question, Marco.

Let’s get to it.

Maintaining an engine is a constant fight against wear. Over time, wear not only results in expensive damage, it reduces compression, robbing your engine of power.

That’s why it can be tough to accept that “controlled wear” during a new or rebuilt engine’s break in period is critical to maximizing its power and longevity.

Take a seat

One of the primary reasons to break in an engine is to seat the piston rings, and that means allowing the rings and piston skirt to carefully wear down the peaks (called asperities) on the cylinder wall.

The images show what we mean.

Although a new or freshly honed cylinder appears smooth to the naked eye, it contains microscopic peaks and valleys. If the valleys are too deep, they collect excess oil, which burns during combustion and leads to oil consumption.

The sharp peaks, meanwhile, provide insufficient area to allow the rings to seat tightly. That means highly pressurized combustion gases can blow past the rings and into the crankcase, contaminating the oil and taking potential horsepower with it.

Breaking in the engine wears the cylinder-wall asperities, providing increased surface area for the rings to seat tightly. The result is maximum compression (i.e. power) and minimum oil consumption.

Getting the shaft

That brings us to the other primary reason to break-in an engine: to season, or harden, the flat-tappet cam. Flat-tappet cams can wear out faster than their roller-cam cousins, especially in engines modified with high-tension valve springs.

And cam wear is bad. Really bad. Worn lobes or tappets affect valve lift and duration, which reduces engine power and efficiency. In extreme cases, increased pressure can remove material from the lobes and deposit it in the oil, where it circulates through the engine and causes damage. Break-in helps harden the metal so it’s more resilient to wear.

That raises a critical question: How do we simultaneously allow controlled wear to the cylinder wall/piston rings while protecting the cam against wear? Those two tasks seem mutually exclusive.

In a word, oil

The solution is to use a properly formulated break in oil that allows controlled wear at the cylinder wall/piston interface, but that also protects the cam lobes and tappets from wear.

How do we accomplish this black magic?

Most break in oils, including AMSOIL Break-In Oil, use conventional base oils. Compared to their higher-quality synthetic counterparts, conventional base oils result in a thinner, less durable protective oil film on engine parts. The thinner fluid film allows controlled wear at the cylinder wall/ring interface.

But what about the cam? Won’t it wear, too?

ZDDP

That’s where anti-wear additives come into play. ZDDP anti-wear additives are heat-activated, meaning they provide wear protection in areas of increased friction. In this case, it’s at the cam lobe/tappet interface. The additives form a sacrificial layer on the surface of parts, which absorbs contact and helps prevent cam and tappet wear.

As a rule of thumb, a good break in oil should be formulated with at least 1,000 ppm ZDDP. At AMSOIL, we take it a few steps further; our Break-In Oil contains 2,200 ppm zinc and 2,000 ppm phosphorus.

How long does break in require?

Another rule of thumb states you should season a flat-tappet cam by running the engine above 2,500 rpm for 15 minutes.

As for seating the rings, our testing has shown it can take as little as seven dyno passes. That time varies depending on the engine, ring tension, cylinder hone and other factors.

If you don’t have access to a dyno, follow the engine builder’s or manufacturer’s recommendations. If none are provided, consult the recommendations on the break in oil label. In general, run the engine under light-to-moderate loads for about 500 miles. Again, that duration is a rule of thumb, but break in shouldn’t exceed 1,000 miles. Then, drain the break-in oil, install the synthetic oil of your choice and commence driving.

An engine dyno provides the best method of determining exactly when the rings are seated. You’ll notice a boost in horsepower as the rings seat. Eventually, horsepower will stabilize once the rings are seated.

Check out 5 Ways to Boost Horsepower for Under $500

You can also perform a leak-down test. Another, albeit more time-consuming, method is to remove the exhaust headers and check for oil residue in the exhaust ports. Presence of oil shows the engine burning oil, meaning the rings aren’t completely seated. Once the oil residue is gone, the rings are seated.

What about powersports engines?

Ask yourself a few questions about your motorcycle, ATV or other powersports application before using a break in oil:

Does it have a wet clutch? If so, the break in oil may not be formulated for wet-clutch compatibility, leading to reduced performance.
Does it use a shared sump with the transmission? Many motorcycles use one oil to lubricate the engine, transmission and primary chaincase. The churning action of transmission gears, especially in high-rpm applications, can tear apart – or shear – the oil if it’s not formulated to handle the stress. Using a break in oil not designed to handle high-shear applications can lead to damage.
Does it have a dry sump? Some motorcycles store motor oil in a tank separate from the engine. Residual break in oil can collect in the system following the break in period and contaminate the service-fill oil. In this case, run the engine long enough to circulate the oil throughout the system and change it a second time to ensure the break in oil is completely removed.

Given the above challenges, we recommend breaking in a rebuilt powersports engine using the motor oil you’ve always used. Run it according to the original equipment manufacturer’s (OEM) new-engine recommendation, then change the oil. In short, treat it like a new engine from the factory.

For new engines, just follow the OEM guidelines. Typically they recommend a shorter interval for the first oil change to remove wear particles and contaminants from the factory. Then, change to the AMSOIL synthetic motor oil that’s recommended for your application and commence riding.

Why Did We Reformulate Signature Series Synthetic Motor Oil?

Local Sioux Falls note: We are reposing this article from last fall as it is important to realize the changes coming and how these enhancements will only add to the performance on older vehicles too.

AMSOIL’s Signature Series likely already exceeds the future API specification which hasn’t rolled out yet and we know other larger competing lubricant companies are having issues with LSPI (read more below).

John Baker|Oct 04, 2017 8:23 AM

Simply put, we reformulated Signature Series Synthetic Motor Oil to solve problems.

For all the derision heaped upon the internal-combustion engine, it remains our primary mode of propulsion. And, despite the gains of hybrids and electric vehicles, it will remain so for the foreseeable future.

One reason is the tremendous efficiency gains gas and diesel burners have made since the 1970s. The loud, proud cast-iron powerplants of yesteryear may still quicken your pulse when they roar past powering a hot rod or classic car, but they can’t match the fuel economy and reduced emissions of the engine likely powering the vehicle you drove to work today.

That’s due to the widespread use of turbochargers, direct fuel injection, variable valve timing and lightweight materials.

But, despite their many benefits, modern engines present several challenges, and it’s up to the motor oil to solve them.

Four little letters, one big problem

One of the biggest is low-speed pre-ignition (LSPI). If you read the AMSOIL blog, you’ve heard about LSPI by now. LSPI is such a big deal that it’s the driving force behind the next generation of motor oil performance specifications.

In a nutshell, LSPI is the spontaneous ignition of the fuel/air mixture prior to spark-triggered ignition. It occurs in modern turbocharged, gasoline-direct-injection (T-GDI) engines, and it’s another version of pre-ignition, which has been around since engines were invented. In this case, though, it occurs under low-speed, high-torque conditions and is much more destructive than typical pre-ignition.

Computers to the rescue

Automakers can program their vehicles to avoid operating conditions that invite LSPI. The problem, though, is that programming the engine to operate on that “ragged edge” that invites LSPI promises fuel economy gains of up to 10 percent.

With CAFÉ standards looming, automakers are eager to realize those efficiency gains.

But they can’t until motor oils hit the market that help prevent LSPI. Motor oil formulation plays a big role in fighting LSPI, so much so that the next generation of motor oil specifications requires oils to pass an LSPI test. The forthcoming API SP and ILSAC GF-6 specifications aren’t scheduled for introduction until fall 2019, however.

Some automakers have grown impatient and have requested that the API, which licenses ILSAC GF-5, supplement the current specification with an LSPI test requirement. That could happen as early as January, 2018.

General Motors is ahead of the game. Its proprietary dexos1® Gen 2 spec, introduced in August, includes an LSPI test.

An oil that solves problems

Which brings us back to Signature Series. We want our flagship motor oil to stand alone as the best motor oil in the world, and preventing LSPI is one prerequisite to achieving that goal.

So we subjected it to an LSPI engine test.

The result? Signature Series Synthetic Motor Oil provided 100 percent protection against LSPI* in the engine test required by the GM dexos1 Gen 2 specification.

In short, the oil solves a major problem plaguing the industry right now.

But wait, there’s more…

What about the old standbys, like engine wear and extreme heat?

Here, too, Signature Series excels.

From the day your engine fires to life, friction tries to wear away bearing surfaces, cylinders, piston rings and other components. Left unchecked, it’ll render your pride and joy a gutless, wheezing shadow of its former self. Eventually, something can break completely.

We formulated Signature Series to deliver next-level wear protection. But we know you want proof, not promises.

In the API Sequence IV-A Engine Wear Test required for the API SN specification, Signature Series delivered 75 percent more wear protection than required**.

What does that mean for you?

An engine that lasts for years and delivers maximum horsepower long after you’ve made the final payment. To prove it, we installed Signature Series 5W-30 Synthetic Motor Oil in a Ford F-150 with a new 3.5L Ecoboost engine to test its ability to protect turbocharged direct-injection engines from torque and horsepower loss during extended drain intervals up to 25,000 miles. Power sweeps were done at the beginning and end of the test to evaluate horsepower and torque retention. As the graph shows, Signature Series helped maintain engine performance throughout the 100,000-mile test.

Fights engine deposits

Engine deposits, too, do their best to sideline your vehicle. High heat can breakdown motor oil, leading to piston ring, piston crown or valve deposits, which erode horsepower and efficiency. In severe cases, your engine can fail altogether.

Heat is more prevalent in T-GDI engines. Turbos run on exhaust gases that can exceed 1,000ºF and can spin more than 150,000 rpm. The turbo’s center section contains an oil-lubricated bearing. The tremendous heat and stress turbos create can cause some oils to break down and form harmful bearing deposits, known as turbo coking. Over time, turbos can suffer reduced performance, or fail completely.

Again, Signature Series solves the problem of extreme heat. We challenged Signature Series to the GM Turbo Coking Test, which consists of 2,000 cycles of extreme heat soaks. An oil must limit the temperature change within the turbocharger to 13 percent or less to pass the test. Signature Series limited the temperature increase to only 3.6 percent, protecting the turbocharger 72 percent better*** than required by the GM dexos1® Gen 2 specification.

Signature Series controlled heat and minimized performance-robbing deposits on the turbo bearing and shaft surfaces.

And, lest we forget, the performance of Signature Series Synthetic Motor Oil lets you extend drain intervals to 25,000 miles/one year if you choose, even in turbocharged engines.

With challenges to engine protection and performance mounting – and new problems cropping up – it’s vital we stay one step ahead.

That’ll help you continue to get the best protection and most years out of your vehicles.

BUY SIGNATURE SERIES SYNTHETIC MOTOR OIL

* Based on independent testing of AMSOIL Signature Series 5W-30 motor oil, in the LSPI engine test as required for the GM dexos 1® Gen 2 specification.
** Based on independent testing of AMSOIL Signature Series 0W-20, in ASTM D6891 as required by the API SN specification.
*** Based on independent testing of AMSOIL Signature Series 5W-30 in the GM turbo coking test.

Tag: motor oil