Skip to main content

Solve ethanol issues before they arise

Prevent Ethanol Issues Now

The fuel some love to hate isn’t the problem – letting gasoline sit too long is the real problem.

Len Groom | TECHNICAL PRODUCT MANAGER

How did an alternative fuel made mostly from corn grown in the Midwest become a political lightning rod?

Whatever the reason, ethanol is always a controversial topic. Some love it, citing its ability to reduce our dependence on foreign oil while supporting American jobs. Some hate it, saying it reduces fuel economy and wastes farmland that could be used to grow food.

I’ll leave that debate to someone else. Instead, I want to talk about the effect ethanol can have on fuel-system components, especially in powersports and lawn & garden equipment – and what you can do to avoid those problems.

What is ethanol?

But first, some background info. Ethanol is an alcohol fuel derived from plant materials, such as corn, barley or wheat. It’s mixed with gasoline at different ratios to produce the fuel you buy at the pump. Most of us are familiar with E10, which is gasoline that contains up to 10 percent ethanol. Today, E15 is becoming more common. And owners of flex-fuel vehicles designed to run on increased concentrations of ethanol can opt for E85.

The upside of ethanol

Years ago, lead was added to gasoline to, among other things, boost octane rating and help prevent engine knock. It turned out lead poisoned catalytic converters and harmed the environment, so it was replaced by methyl tert-butyl ether (MTBE). However, MTBE was shown to damage the environment if leaked or spilled. Today, ethanol has replaced MTBE as a more environmentally friendly means of boosting octane.

Fuel-system problems

That brings us to a major knock on ethanol – it’s propensity to degrade rubber and plastic fuel hoses and carburetor components. Ethanol can cause gaskets and fuel lines to harden, crack and then leak. It can also cause aluminum and brass fuel-system components to corrode and develop a white, flaky residue that clogs fuel passages. Some marina personnel I’ve talked to say up to 65 percent of their repair orders are attributed to fuel-system problems.

PHASE SEPARATION

Ethanol isn’t to blame

While ethanol has become a popular scapegoat for mechanics, especially in the marine industry, it isn’t the enemy – time is the enemy. Why do ethanolrelated problems affect powersports and lawn & garden equipment more than your car or truck? Because your boat or lawnmower can sit idle for weeks or even months. During that time, the fuel can absorb moisture since ethanol has an affinity for water. That’s why ethanolrelated problems are so common in marine applications. Water can break the molecular bond between gasoline and ethanol, causing the water/ethanol mixture to separate from the gasoline and fall to the bottom of the tank. This is known as phase separation, and you can see an example of it in the image above.

Phase separation causes a couple problems. The engine can draw the ethanol/ water mixture into the carburetor or injectors, leading to a lean-burn situation that can increase heat and damage the engine. In addition, the gasoline left behind no longer offers adequate resistance to engine knock since the ethanol that provides the increased octane the engine needs has separated from the gasoline. Burning low-octane gas can cause damage due to engine knock, especially in two-stroke engines. Finally, if your boat, lawnmower or other piece of equipment sits unused, the water/ethanol mixture can slowly corrode aluminum and brass fuel-system components, not to mention rubber and plastic fuel lines and gaskets. Eventually those components fail and require replacement.

Driving your car or truck almost every day doesn’t allow enough time for phase separation to occur, which is why we don’t see these issues nearly as often in the passenger car/light-truck market.

Prevention is the best solution

Although some fuel additives on the market claim to reverse the effects of phase separation, there’s no way to reintegrate gasoline and ethanol once they’ve separated. Instead, it’s best to prevent it.

One solution is to use non-oxygenated, ethanol-free gas in your powersports and lawn & garden equipment. It costs a little more, but it eliminates problems associated with ethanol. Another solution is to treat every tank of fuel and container of gas with AMSOIL Quickshot®. It helps keep water molecules dispersed in the fuel to prevent phase separation. It also cleans varnish, gums and insoluble debris while stabilizing fuel during short-term storage.

It’s a great way to avoid ethanol-related problems and keep your equipment protected. There’s nothing controversial about that.

Why Jay Leno Is Angry About Ethanol In Gasoline

Why Jay Leno Is Angry About Ethanol In Gasoline

Change is the one constant in life. It’s also difficult, because when there is a change – whether in technology or how we do things – there are often unforeseen consequences.  One of the changes that has been taking place is that since 2005, the U.S. government has mandated that gasoline contain ethanol, most of it derived from corn.  The aim of this policy, among other things, has purportedly been to reduce our nation’s dependence on foreign oil, though it may also be a way to utilize the excess corn of our megafarm corn growers. What this change has done is to set in motion a number of unintended consequences, from its impact on food prices to mechanical issues in our cars and other equipment with engines.

And this latter is what prompted comedian and car collector Jay Leno to write a somewhat impassioned column in Autoweek this month titled, “Can’t We Just Get Rid Of Ethanol?”

Leno argues that this change to ethanol in gasoline has damaging consequences for older cars. The piece begins with a paragraph about the rise in the number of old-car fires lately, stating that the cause is related to the corrosive nature of ethanol when in contact with fuel-pump diaphragms or old rubber hose lines.

Change is a challenge in any field of endeavor, which is why we depend on others to help make us aware of the consequences of change so that worst case scenarios can be avoided. When fuel injectors became the standard in modern engines it was soon learned that deposits on the injector tips needed to be managed. AMSOIL introduced P.i Performance Improver at that time to address this, a much cheaper solution than replacing injectors every time they fouled.

So it is that ethanol in gasoline is now recognized to be a serious issue due to a phenomenon called phase separation. Ethanol is susceptible to water intrusion; when water collects in the gas tank through condensation or other means, the bond between ethanol and gasoline can break because ethanol is hygroscopic (it likes water more than it likes gasoline).

When the ethanol bonds with moisture it sinks to the bottom of the fuel tank, which can create a whole host of problems, including the formation of gums, varnish and other insoluble debris that can plug fuel flow passages and negatively affect engine performance. When this ethanol/water mixture is pulled into the engine, it creates a lean-burn situation that increases combustion chamber temperatures and can lead to engine damage.

Four years ago AMSOIL earned a SEMA New Products award for Quickshot, a gasoline additive developed specifically to address this issue of phase separation. Though initially introduced in a smaller package size for small engines, AMSOIL more recently introduced a quart-sized bottle for automobiles that sitt idle for any length of time.

The more you know, the more you discover how important it is to stay current with the changes occurring all around us, especially when it involves something you’re passionate about like your cars.