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How to Prevent Diesel Fuel From Gelling

Preventing Diesel Fuel Gelling – Off Season Update

Take advantage of the off season pricing here in the Sioux Falls store!! Here’s one product you will need in winter. Save even more buying now. (Products: Diesel All in One and the Diesel Cold Flow)

We diesel burners get a little more uptight in the winter over what comes out of the green-handle pump at the fuel station. Diesel owners know that winter can mean diesel fuel gelling. That’s when diesel fuel freezes, rendering our trucks useless and, in some situations, costing us a boatload of money in repairs.

In this post, I’m going to explain why diesel fuel can gel or become frozen and what you can do to prevent it and keep your truck rolling all winter.

What causes diesel fuel gelling?

Diesel contains naturally occurring wax that solidifies in cold temperatures. Normally the wax is a liquid in fuel and is important, so we definitely want it in the fuel.

When temperatures drop, however, wax crystals form and cling to one another.

As temperatures continue to decrease, formation continues until it restricts the flow of fuel through fuel filters, eventually stalling the engine. Depending on the fuel, gelling can occur at temperatures barely below 32ºF (0ºC).

Check out the video to see what happens when diesel fuel gels.

 

video
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#1 and #2 diesel fuel

The fuel refineries do a pretty good job of blending winter-rated diesel fuel that avoids gelling. To produce winter-blend diesel, they often mix some percentage of #1 diesel fuel with #2 diesel fuel.

Why, you ask? Because diesel #1 contains less wax and offers cloud and pour points of typically -20ºF (-29ºC) or colder, making it preferable in cold weather.

Cold-filter-plugging point (CFPP) & other terms

So, what do “cloud point” and “pour point” mean, anyway? They’re a couple important terms people use when talking about diesel cold-weather performance.

  • Cloud point – The temperature at which wax crystals begin to form in diesel fuel. This is normally around 32ºF (0ºC) for #2 diesel fuel, but can be as high as 40ºF (4ºC).
  • Cold-filter-plugging point (CFPP) – The point at which wax crystals allowed to form in untreated diesel fuel clog the fuel filter. Most diesel owners call this “gelling.”
  • Pour point – The lowest temperature at which fuel maintains its ability to flow.

The ultra-low-sulfur diesel (ULSD) at every pump must meet certain CFPP characteristics to protect drivers.

However, refiners typically base the fuel’s cold-weather performance on temperature projections that don’t leave room for sudden and violent temperature swings. Where I live in northern Minnesota, the temperature can drop from 40ºF (4ºC) at lunch time to zero by the time I head home after work.

It’s possible the fuel at the station where I plan to fill up the next morning doesn’t yet have fuel blended for such cold temperatures.

Or, how about the trucker who starts a run in Kansas City, where it’s 50ºF (10ºC) and he filled up with #2 diesel, but ends in Duluth, Minn., where it’s -10ºF (-23ºC)? Then what?

Use cold-flow improvers to prevent diesel fuel gelling

Let’s be proactive and turn the mirror on ourselves. There is chemistry available that ensures the wax in your fuel stays liquid so your fuel system can pump fuel to the engine. We call these additives “cold-flow improvers,” and AMSOIL Diesel All-In-One is loaded with them to ensure you don’t run into these issues.

In the fuel industry there is a test called the “Cold-Filter-Plugging-Point Test.” It measures the coldest temperature at which fuel will flow without plugging a filter.

In independent testing, AMSOIL Diesel All In One provides as much as 32ºF better protection against cold-temperature diesel fuel gelling than Howes Lubricator Diesel Treat*? You know – Howes, one of the largest diesel fuel additive companies in the U.S.

Howes diesel additive is substandard in cold flow protection.

 

Diesel All-in-One ensures the fuel remains flowing and your truck keeps rolling no matter how frigid the weather.

Some might say, “That doesn’t matter…Howe’s has a free-tow guarantee that’ll cover me if I’m ever stranded.” That’s no guarantee; that’s an insurance policy, and they hope not to use it. If you want a real guarantee, use AMSOIL Diesel Cold Flow to ensure you don’t have to call for a tow.

Plus, it doesn’t just give you optimum chemistry for cold weather. Oh, no sir/ma’am. It also delivers…

  • Optimum detergency to help keep the fuel injectors and combustion chamber clean
  • Lubricity to lubricate the fuel pump and injectors
  • A four-point cetane boost to provide extra help at startup and improve combustion efficiency for improved power and fuel economy

If it’s gelled, now what?

Clogged filters and frozen diesel are a huge hassle, especially for truckers or fleets that needs vehicles running to make money.

AMSOIL Diesel Recovery quickly dissolves gelled fuel to allow the operator to continue driving with minimal downtime. AMSOIL Diesel Recovery separates the molecular bonds of wax crystals that have agglomerated in diesel fuel. It thaws frozen fuel filters and reduces the need for a new filter, saving money and preventing an inconvenient trip to an auto parts store.

Buy Diesel Recovery

*Based on independent testing in July 2017 of AMSOIL Diesel All-in-One and Howes Lubricator Diesel Treat using diesel fuel representative of the U.S. marketplace and Howes’ recommended treat ratio for above 0°F.

Figuring out Engine Knock

Why Does My Engine Knock? 3 Possible Explanations.

There are a few different reasons your engine might make a knocking, ticking or pinging sound. Let’s break each down and talk about what might be happening.

Is it an engine knocking sound, tick or ping?

One driver’s knock is another driver’s tick. Or ping. Still others compare the engine knocking sound they hear to marbles rolling around inside a coffee can.

The spontaneous ignition of air/fuel inside the cylinders is a common source of engine knock.

While the description of the sound may differ, the circumstances under which it occurs are often the same – low-speed, high-torque conditions common when you’re accelerating.

Engine knock typically occurs during low-speed, high-torque conditions, like when you’re accelerating.

How engine knock occurs

Say the clock has struck 5:00 and you make a bee-line to your truck and take off for home. When you mash the accelerator out of the parking lot, that’s when you hear an engine knocking sound. Or ping. When you let off the gas, it goes away.

This is likely due to either pre-ignition or detonation. They’re effectively the same phenomenon, but they occur at different times.

In a properly running engine, spark-triggered ignition typically occurs a few degrees before the piston reaches top dead center (TDC). This careful timing ensures the downward force of the exploding fuel/air mixture works in tandem with downward piston momentum, resulting in optimum efficiency and power.

That’s bad timing

Pre-ignition (and its cousin, low-speed pre-ignition [LSPI]) are abnormal combustion events that throw off this precise balance. Under certain conditions, the fuel/air can spontaneously ignite too early in the combustion cycle. Sometimes low-octane fuel is to blame; sometimes it’s deposits on the piston crown.

Fuel with too low an octane rating for your engine can sporadically ignite prior to the piston reaching TDC.

Or, chunks of carbon can heat up and create a hot spot that effectively ignites the fuel/air before the plug fires. Then, when the plug does fire a fraction of a second later, the two flame fronts collide. In certain conditions, they can clash with the upward-moving piston. The resulting shock wave rattles the piston inside the cylinder, creating the knock, ping or can-of-marbles sound you hear.

Detonation has the same effect, except it occurs after the plug fires.

Computers in modern vehicles can detect engine knock and compensate by adjusting engine timing. Though it saves your engine from destroying itself, performance and fuel economy can suffer.

Tick, tick, tick

Say your engine is ticking like a time bomb, especially in the morning when it’s cold. You likely have a valve-train issue.

Your engine uses intake valves to feed clean air into the cylinders and exhaust valves to kick spent combustion gases out. The valves open and close thousands of time per minute in a choreographed whirlwind of activity.

top dead center valve timing

A finely balanced system of parts – rocker arms, valve stems, cam lobes, lifters – control their movements. The clearances between these parts, known as lash, can become loose (or sloppy, in automobile nomenclature). When that happens, all those moving parts clattering against each other can create a ticking sound.

It’s especially noticeable in the morning before the oil has had a chance to circulate throughout the upper end of the engine.

Many engines use hydraulic lifters, which use an oil-pressure-assisted plunger and spring to compensate for lash, helping ensure the system runs smoothly and quietly.

Proper oil pressure plays a big role in valve-train operation and noise. Low oil pressure can reduce the effectiveness of hydraulic lifters, increasing lash. This is most likely to occur with a low-quality conventional oil that thins at high temperatures, preventing the engine from developing good oil pressure.

If the rods are knockin’…

Rod knock is yet another possible explanation for your engine knocking sound.

Your engine is built with a designed clearance between the crankshaft journals and the connecting rods. In a properly running engine using a good oil, the motor oil fills those clearances and prevents metal-to-metal contact.

But, let’s say you’ve been using a poor-quality conventional oil.

At high temperatures, the oil thins and the fluid film weakens. The pressure between the crank journals and connecting rods squeezes the oil from the clearances. Now, metal is riding on metal, wearing the surfaces and widening the clearances. Eventually the clearances widen so much that you begin to hear the metal surfaces clattering against each other. Eventually, they’ll weld together and destroy the engine.

Quieting a noisy engine

This all sounds dire. But you can sometimes address pre-ignition by using a higher octane gas or by cleaning deposits from your engine with a fuel-system cleaner like AMSOIL P.i. Performance Improver.

Buy AMSOIL P.i.

Using a higher-quality oil that flows better in cold weather and maintains its viscosity when hot can sometimes quiet a valve-train tick.

Shop AMSOIL Synthetic Motor Oil

Rod knock is the worst of the three. Once the clearances between the crank journals and connecting rods have widened due to wear, it’s just a matter of time before catastrophic damage.

In any case, visit your mechanic and take care of the problem before it gets worse.

The bottom line…

The moral of the story is simply to pay a little more now to maintain your vehicle rather than spend a lot later to fix it.

Use a high-quality oil that stands up to extreme heat and maintains correct oil pressure. Periodically clean combustion chamber deposits with a fuel additive, such as AMSOIL P.i.

Doing so can help keep your vehicle running properly and quietly for years.